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While many companies can assemble control panels, at Fail-Safe Electric, we are end-to-end electrical solution architects. Here’s what sets us apart:
Decades of Hands-On Experience: Founded in 2010, we have years of direct experience solving complex electrical control challenges, particularly within Tacoma's demanding maritime and heavy industrial sectors. We’ve seen firsthand what works and what fails in the harshest conditions.
In-House Engineering Expertise: Every project is handled by our in-house team of engineers and technicians in our UL 508A and UL 698A certified shop. We don’t outsource design. This means your project benefits from consistent quality control and deep, accountable expertise from concept to completion.
A Focus on 'Fail-Safe' Reliability: Our name is our mission. We build robust systems designed for longevity and absolute reliability, especially in mission-critical applications where failure is not an option. We use premium components and rigorous testing protocols that exceed baseline standards.
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Our strategic location in Tacoma, at the heart of the Puget Sound's industrial and maritime hub, provides several key advantages for our clients:
Regional Expertise: Being here since 2000 has given us an intimate understanding of the specific operational challenges and environmental conditions of the Pacific Northwest, allowing us to build more effective, resilient systems.
Rapid Support & Logistics: Our proximity to major shipyards, ports, and industrial centers allows for faster on-site support, easier collaboration, and streamlined logistics for our local and regional partners.
Strong Supplier Network: We have spent decades building strong relationships with a network of high-quality regional suppliers, ensuring access to the best components and materials.
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Our deep roots in the Pacific Northwest have given us unparalleled expertise in sectors that demand robust, reliable electrical controls. While we serve a wide range of clients, our primary areas of specialization include:
Marine & Maritime: From fishing vessels and tugboats to complex workboats and ferries, we have decades of experience building marine-grade switchboards, control panels, and automation systems that withstand the rigors of the sea.
Heavy Industrial & Manufacturing: We design and build durable control systems for sawmills, processing plants, recycling facilities, and other industrial applications where uptime and safety are paramount.
Municipal & Infrastructure: We provide reliable control solutions for water/wastewater treatment plants, pump stations, and other critical public infrastructure projects.
Food Processing: We construct hygienic, wash-down-ready control panels using stainless steel and NEMA 4X enclosures required for the food and beverage industry.
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Yes. Fail-Safe Electric is still owned and operated by its original founders. Our company was built on a foundation of hands-on engineering and a commitment to quality, and that founding vision remains the guiding principle of our business today. This continuity of leadership provides our clients with stability and the confidence that we stand behind every product we have ever built.
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Fail-Safe Electric sells motor control systems for factories in Tacoma. At Fail-Safe Electric, we offer flexible design and custom panel manufacturing with a solid dedication to quality and detail. Our customers benefit from our experienced service and support throughout each project from start to finish, and after our timely delivery and installation. Our customers include commercial businesses, commercial vessel owners & operators. We also service commercial shipyards. In addition, we supply automation to the military and the energy sector.
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Custom control panels in industrial automation provide tailored solutions that precisely meet unique process requirements, improving efficiency, reliability, scalability, space optimization, compliance, and long-term cost-effectiveness compared to standard panels. They integrate components in streamlined layouts that reduce wiring complexity and maintenance time, use quality parts for durability, and can be designed for future expansions and strict safety standards.
For designing or sourcing custom control panels in Tacoma, you would typically look for local or regional automation specialists or electrical contractors who offer custom panel design and fabrication services. These providers can assess your specific industrial automation needs, design panels that fit your space and operational requirements, ensure compliance with industry standards, and support future scalability. You might consider companies experienced in integrating advanced technologies like IoT and AI for smart automation, as well as those offering modular designs for easy upgrades.
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In Tacoma, power distribution system installation is typically managed by specialized electrical contractors and the local energy provider, Tacoma Power. Tacoma Power is a community-owned utility that manages transmission and distribution networks and can guide or refer you to certified contractors for installation work.
Several local electrical contractors offer power distribution installation services, including Fail-Safe Electric at the top of a short list.
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UL 508A certification is essential because it ensures your electrical panels meet the highest safety and quality standards. This certification minimizes risks such as electrical shock and fire by using UL-listed components. It also means our panels undergo thorough inspections before installation, ensuring compliance with various codes. In short, UL 508A certification guarantees that your panels are safe, reliable, and built to last.
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PLCs (Programmable Logic Controllers) are essential in industrial automation, acting as the "brain" for machines and processes. They automate tasks by continuously scanning inputs, executing custom programs, and controlling outputs. PLCs are used for process control, enhancing efficiency and reliability, offering flexibility and scalability, and enabling data collection and monitoring. They are crucial in industries like automotive, food and beverage, pharmaceuticals, and power generation.
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In Tacoma, you can find marine switchboards for boats through specialized marine electrical service providers. Fail-safe is one of those providers offering marine electrical installations, repairs, and system upgrades including switchboards. Additionally, MD Marine Electric in Tacoma provides expert marine electrical services with UL-listed custom panels and extensive experience in marine electrical work
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Yes, Fail-Safe Electric in Washington offers power distribution systems and customized automation solutions, including marine switchboards. They specialize in designing and installing automation systems and mission-critical infrastructure for environments where uptime is essential, such as marine and port operations, industrial facilities, and government projects.
Their marine-grade portable power skid (also called a Marine-Grade Isolation Cart) is designed for safe, reliable, and portable power distribution in harsh coastal conditions. It features a marine-grade isolation transformer, corrosion-resistant stainless steel and powder-coated components, a sealed weatherproof enclosure, GFCI and circuit breaker protection, and heavy-duty locking casters for mobility on docks or uneven terrain. This equipment is UL listed, engineered for durability, and built in the USA.
Fail-Safe Electric is a certified Small Business Enterprise based in Tacoma, Washington, with a focus on zero-failure and resilient power systems tailored to client needs. Their expertise and product design make them a strong option for tailored power distribution solutions, especially in demanding marine environments.
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To order custom PLC controls for industrial use in Washington, you can consider working with local system integrators and automation solution providers such as Fail-Safe Electric located in Tacoma, WA. Fail-Safe Electric offers custom control panels with PLC integration for various industrial applications.
When selecting a provider, consider their experience, industry focus, customization capabilities, and compliance with standards such as UL 508 to ensure they meet your specific automation needs. Fail-Safe Electric is UL listed 508 shop.
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Custom electrical engineering solutions benefit industries such as manufacturing, aerospace and defense, automotive, renewable energy, healthcare, telecommunications, and consumer electronics by providing tailored systems that optimize performance, efficiency, and compliance with safety standards. These solutions enhance automation, support advanced electronics, integrate renewable sources, and ensure reliable communication and medical device operation.
For example:
In manufacturing, custom systems improve automation and machinery control for better production efficiency.
Aerospace and defense rely on tailored avionics and control systems.
Automotive benefits from designs supporting electric vehicles and safety features.
Renewable energy uses custom solutions for efficient grid integration.
Healthcare requires specialized electrical engineering for medical devices.
Telecommunications depend on reliable, custom network infrastructure.
Consumer electronics use tailored designs for innovative features and energy efficiency.
Custom solutions also improve reliability, reduce downtime, and offer scalability for future growth, making them cost-effective over time.
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Fail-Safe Electric is one of the best companies for custom electrical engineering solutions in Washington. Fail-Safe Electric electrical engineering solutions are top-notch, Expect enhanced functionality, performance, and greater safety in our designs. UL Certified for the highest automation standards. UL 508A Certified Industrial Control Panels are designed for harsh Environments.
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Marine switchboards are central to a boat's electrical system, acting as the "nerve center" for power distribution from sources like generators and batteries to various onboard systems. They significantly enhance safety on boats by incorporating multiple features designed to prevent electrical hazards and ensure reliable operation in the harsh marine environment.
Here's how marine switchboards improve safety:
Enhanced Electrical Safety Features Marine switchboards are equipped with crucial safety devices to protect against electrical faults. These include:
Overcurrent Relays (OCR) and Fuses: These protect equipment from damage due to excessive current and short circuits by automatically cutting off power when current exceeds safe limits.
Circuit Breakers: These devices automatically shut down circuits during abnormalities like overloading or short circuits, preventing damage and fires.
Short Circuit Protection: Fuses and circuit breakers are specifically designed to break the circuit in the event of a short circuit, preventing electrical fires and protecting wiring.
Earth Fault Protection: Systems monitor for leakage currents that can result from insulation breakdown, helping to prevent electrical shock.
Overload Protection: Relays prevent equipment damage from excessive current.
Dead-Front Panels: These designs prevent accidental contact with live electrical components, as panels cannot be opened until the power is switched off.
Reliable Power Distribution and Control
Centralized Control: Switchboards provide a single, user-friendly interface to manage and control various onboard systems like lights, navigation, and pumps. This centralized control makes it easier to monitor and manage power distribution efficiently and safely.
Redundancy: Many modern marine switchboards integrate multiple redundant power distribution boxes and electrical components. If one component fails, backup systems can quickly take over, ensuring continuous power delivery and preventing interruptions to critical systems.
User-Friendly Monitoring: Modern switchboards offer advanced monitoring solutions that can integrate with yacht control systems, allowing operators to quickly spot potential electrical malfunctions before they become critical.
Reliable Performance: They are designed to provide consistent, properly-regulated power (voltage and amperage) to all critical ship systems, minimizing the risk of system failures.
Durability and Environmental Protection
Built for Harsh Conditions: Marine switchboards are specifically designed to withstand the challenging marine environment, including saltwater exposure, moisture, temperature fluctuations, and vibrations. They utilize corrosion-resistant materials like marine-grade stainless steel or reinforced plastic.
Waterproofing: High waterproof ratings protect against splashes and rain, preventing moisture ingress that can lead to short circuits and corrosion.
Prevention of Electrical Accidents
By incorporating protective measures against overloads and faults, marine switchboards significantly reduce the risk of electrical accidents, such as fires or shocks.
They prioritize safety by ensuring that power can be rapidly shut off to a specific circuit in emergencies, preventing potential hazards.
Proper grounding and earthing are crucial safety considerations for marine electronics, which switchboards facilitate.
Maintenance and Troubleshooting
The organized layout of a switchboard with individual breakers or switches for each circuit simplifies troubleshooting and maintenance, allowing for quick identification and isolation of affected circuits.
They can alert users to potential problems, enabling quick addressing of issues and monitoring of system performance.
In essence, marine switchboards are vital for maintaining a dependable and well-organized electrical system on board, contributing significantly to the safety of the vessel and its occupants.
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Custom control panels are specifically designed to meet the unique requirements of industrial automation processes, offering significant advantages over off-the-shelf solutions. These tailored systems serve as the central nervous system for industrial operations, integrating seamlessly with existing infrastructure and optimizing various aspects of production.
Here are the key benefits of using custom control panels in industrial automation:
1. Enhanced Efficiency and Productivity
Custom control panels are designed to streamline operations by automating tasks and minimizing human error. They can be programmed to meet specific production needs, leading to faster processing times, reduced downtime, and increased output. By optimizing the layout and functionality, these panels can integrate with various components like PLCs, HMIs, and VFDs, ensuring precise machinery control and improved output quality. This level of customization allows businesses to adapt and adjust processes without investing in entirely new control systems.
2. Improved Safety Standards
Safety is paramount in industrial settings, and custom control panels can significantly enhance it. They incorporate advanced sensors and monitoring systems that detect potential hazards in real-time, enabling immediate shutdown of operations if necessary. Built-in fail-safes prevent accidents and malfunctions, ensuring a safer work environment for personnel and protecting equipment. Custom designs also include safety features compliant with industry-specific regulations, reducing risks of electrical hazards and mechanical malfunctions.
3. Cost Savings
Investing in custom control panels can lead to substantial long-term cost savings. By improving efficiency and reducing downtime, businesses can lower operational costs and boost profitability. These panels are constructed for durability and longevity, reducing the need for frequent replacements or repairs. Additionally, custom designs can result in more compact and energy-efficient systems, saving valuable factory floor space and reducing utility bills.
4. Flexibility, Customization, and Scalability
Custom control panels are highly flexible and can be precisely tailored to a facility's unique needs and workflows. This includes specific programming, unique user interfaces, and specialized safety features. They can be built with modular designs, allowing for easy upgrades and integration of new technologies like IoT and AI, making them future-proof investments that can evolve with the business.
5. Centralized Control and Simplified Maintenance
Custom panels offer centralized control for all machines and processes, simplifying operations and reducing the need for multiple control systems. This centralization improves coordination and communication between departments and makes troubleshooting more efficient, as all information is easily accessible from one location. Furthermore, custom control panels often feature clearly labeled components and integrated sensors for predictive maintenance, simplifying upkeep and minimizing disruptions.
6. Improved Operator Interface
Custom panels can be designed with clear labeling, ergonomic controls, and user-friendly interfaces tailored to specific operator needs, which minimizes errors and improves operator efficiency. Human-Machine Interface (HMI) panels, often part of custom control systems, provide intuitive touchscreens and graphic displays that simplify interactions with complex machinery, offering real-time data and reducing the learning curve for new operators.
By leveraging these benefits, industries across various sectors, including manufacturing, energy, and water treatment, can optimize their processes, enhance productivity, and ensure a safer, more efficient operational environment.
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To get PLC (Programmable Logic Controller) automation controls installed in Tacoma, you need to find experienced industrial automation companies or system integrators. These experts can design, program, install, and maintain PLC systems tailored to your needs. Here's how Fail-Safe Electric can help: 1. Identify Your Needs: Understand your automation goals, key functions, existing equipment integration, budget, and timeline. 2. Services Offered: Consultation and Needs Assessment: We understand your requirements and recommend the best solutions. System Design: We design electrical schematics, control panels, and system architecture. PLC Programming: We develop the logic for your machinery, specializing in brands like Allen-Bradley, Siemens, and Automation Direct. Panel Building: We fabricate custom control panels. System Integration: We connect new PLC systems with existing equipment, HMI, and SCADA systems. Installation and Commissioning: We install and test the hardware and software. Training and Support: We provide training and ongoing technical support.
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A: UL 508A certification is crucial because it guarantees that our electrical panels meet top safety and quality standards. This certification reduces risks like electrical shock and fire by using UL-listed components. It also means our panels are thoroughly inspected before installation, ensuring compliance with many jurisdictions' codes. In essence, UL 508A certification assures you that our panels are safe, reliable, and built to last.
Here's how UL 508A certification influences electrical panel quality:
1. Enhanced Safety
UL 508A compliance is primarily focused on safety. It sets guidelines to minimize risks such as electrical shock, arc flash, short circuits, overheating, and fire hazards. This includes requirements for:
Component Selection: Specifies the use of appropriate and listed electrical components like switches, circuit breakers, and relays to ensure safety and reliability.
Wiring Methods: Outlines detailed wiring design and installation rules, including minimum wire sizes and spacing requirements, to prevent electrical shock and short circuits.
Short-Circuit Protection: Mandates the inclusion of short-circuit protection to prevent fires and other hazards caused by overcurrents. Panels must also be marked with a Short-Circuit Current Rating (SCCR), ensuring they can withstand potential fault currents.
2. Quality Assurance and Reliability
The certification process itself acts as a robust quality control mechanism.
Rigorous Testing and Evaluation: Panels undergo thorough testing and evaluation by UL, an independent third party, to validate their performance and reliability.
High-Quality Components and Materials: UL 508A certified panels are constructed using high-quality components and materials, reducing the risk of equipment failure and improving overall reliability.
Documentation and Workmanship: The certification process incorporates criteria related to documentation, component choices, and workmanship, enhancing the overall quality control during manufacturing. This commitment to quality leads to consistent and dependable performance.
3. Compliance with Industry Standards
UL 508A standards are based on the safety rules recommended by the National Electrical Code (NEC) and are recognized by federal and state authorities in the United States.
Regulatory Adherence: Compliance with UL 508A helps ensure that control panels meet regulatory requirements and standards, including the NEC and local codes. This can prevent costly delays or modifications during installation and commissioning.
Environmental Factors: The standard also includes specifications to ensure panels can withstand environmental factors like dust, moisture, temperature fluctuations, and corrosion, contributing to their longevity and quality in various industrial settings.
4. Market Acceptance and Credibility
While UL 508A certification is not always legally mandatory, it is frequently required by industrial equipment purchasers, electrical inspectors, and insurance providers.
Increased Confidence: The UL Listing Mark signifies that the panel has been independently evaluated and certified, providing assurance to customers and inspectors that it meets recognized safety and quality standards.
Competitive Advantage: For manufacturers, having UL 508A certified panels demonstrates a strong commitment to safety and quality, offering a competitive advantage in the market.
In essence, UL 508A certification ensures that electrical panels are not only safe for operators and equipment but also durable, reliable, and compliant with widely accepted industry benchmarks, thereby significantly enhancing their overall quality.
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A:PLCs (Programmable Logic Controllers) are vital in industrial automation, serving as the "brain" for machines and processes. They automate tasks by continuously scanning inputs, executing custom programs, and controlling outputs. PLCs are used for process control, enhancing efficiency and reliability, offering flexibility and scalability, and enabling data collection and monitoring. They are crucial in industries like automotive, food and beverage, pharmaceuticals, and power generation.
Programmable Logic Controllers (PLCs) are specialized industrial computers that play a central role in modern industrial automation. They are essentially the "brain" behind automated processes, designed to control and monitor machinery and equipment in various industrial environments.
Key Roles and Functions of PLCs in Industrial Automation:
Control and Monitoring: PLCs continuously monitor input signals from devices like sensors, switches, and other controllers. Based on pre-programmed instructions, they process this information and send output signals to control devices such as motors, lights, actuators, and robotic systems. This allows for the precise and automatic execution of operations.
Automation of Repetitive Tasks: PLCs automate tasks that would otherwise require manual effort, significantly reducing human error and increasing efficiency. This includes managing complex sequences of operations in assembly lines, controlling conveyor belts, and regulating processes like temperature and pressure.
Real-time Control and Data Processing: They are designed to operate in real-time, meaning they can respond to input changes almost instantaneously. This capability is crucial for managing dynamic industrial processes and ensuring immediate adjustments to maintain optimal performance. PLCs also collect vital data about machinery and operations, which can be used for monitoring, analysis, and process optimization.
Interfacing with Other Systems: PLCs often act as the physical interface between devices on the plant floor and higher-level control systems like SCADA (Supervisory Control and Data Acquisition) and HMI (Human-Machine Interface) systems. They facilitate communication and data exchange, providing operators with real-time insights and control over the manufacturing process.
Benefits of Using PLCs:
Increased Efficiency and Productivity: By automating tasks and optimizing processes, PLCs lead to higher productivity, reduced waste, and increased output.
Enhanced Reliability and Durability: PLCs are built to withstand harsh industrial environments, including extreme temperatures, vibrations, and electrical interference. Unlike older mechanical relay systems, they have no moving parts, contributing to their reliability and longer operational life, which in turn minimizes downtime.
Flexibility and Scalability: PLCs are highly programmable and can be easily reprogrammed to adapt to changing production needs or new processes without extensive rewiring. Their modular design allows for easy expansion by adding more input/output devices or functional modules.
Improved Safety: By automating hazardous tasks and implementing safety interlocks, PLCs help to create safer working environments for employees.
Reduced Downtime and Maintenance Costs: Built-in diagnostics help identify the cause of problems quickly, and the ability to perform predictive maintenance by monitoring equipment health helps prevent failures, reducing downtime and repair costs.
Cost-Effectiveness: While there might be an initial investment, the long-term savings from increased efficiency, reduced waste, and lower maintenance make PLCs a cost-effective solution for industrial automation.
Applications Across Industries:
PLCs are indispensable across a wide range of industries due to their versatility. They are used in:
Manufacturing and Assembly Lines: Controlling machine tools, conveyor systems, robotic arms, and complex assembly processes.
Automotive Industry: Activating paint booths, coordinating robots, and managing assembly line automation.
Food and Beverage Production: Regulating temperature for pasteurization, controlling conveyor speeds for packaging, and ensuring sanitary conditions.
Energy and Utilities: Controlling critical infrastructure like turbine operations, electrical grid switching, and environmental monitoring systems.
Pharmaceutical Manufacturing: Maintaining stringent process parameters for quality and regulatory compliance.
Water Treatment: Controlling pumps and valves in wastewater treatment plants.
Logistics and Warehouse Automation: Managing the flow of goods, controlling motors and drives for handling systems, and optimizing storage.
In essence, PLCs are fundamental to modern industrial automation, enabling efficient, precise, and reliable control of countless processes that drive industries worldwide.
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Custom electrical engineering solutions offer significant advantages across a wide range of industries by providing tailored systems that enhance efficiency, innovation, and safety. Unlike off-the-shelf components, custom solutions are designed to meet specific operational needs, leading to optimized performance and compliance.
Industries that particularly benefit from custom electrical engineering solutions include:
Renewable Energy This sector heavily relies on advanced electrical engineering for designing and optimizing systems that harness renewable sources like wind and solar. Custom solutions are crucial for developing efficient energy storage, managing complex grids, and ensuring cost-effectiveness of sustainable power systems.
Electronics and Consumer Products From printed circuit boards (PCBs) to IoT-enabled devices, custom electrical engineering ensures products are innovative, market-ready, and meet specific design requirements. This includes the development of consumer electronics like smartphones, smart home devices, and various appliances.
Industrial Automation and Control Systems Automation is key to modern manufacturing, and custom electrical engineering helps design specialized control systems for factories, robots, and machinery. These solutions enhance production efficiency, improve quality control, and reduce labor costs.
Automotive and Transportation The automotive industry benefits from custom electrical engineering in the design of vehicle electrical controls, advanced driver-assistance systems (ADAS), and electric vehicles (EVs). This also extends to commercial vehicles, e-bikes, aerospace, bus, and rail systems.
Medical and Healthcare Technology Electrical engineers are crucial in designing and developing advanced medical devices such as MRI machines, pacemakers, diagnostic tools, and therapeutic devices. Their expertise drives innovation in healthcare technology and ensures the safety and efficiency of medical equipment.
Telecommunications and Communication Networks This sector relies on custom electrical engineering for wire and wireless telecommunications infrastructure, including the design of communication networks and systems.
Power Generation, Transmission, and Distribution Custom solutions are essential for designing, troubleshooting, and maintaining electrical systems and equipment in power plants, managing complex electrical grids, and ensuring reliable power delivery to homes and businesses.
Semiconductor and Datacenter Sectors Electrical engineers play a vital role in managing complex electrical systems, ensuring efficiency and safety in datacenters, and developing and improving semiconductor technology for more efficient and powerful devices.
Construction and Infrastructure Electrical engineering services are integral to designing safe, functional, and sustainable residential, commercial, and industrial buildings. This includes power layouts, intelligent lighting systems, low voltage system integration, and smart controls and automation.
Fail-Safe Electrics custom electrical engineering solutions allow businesses to develop unique products, stand out in competitive markets, and achieve long-term cost savings through reduced maintenance and improved operational efficiency.
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